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Tube bursting bench
Hydraulic Test BenchTube bursting bench
crash-tube

Tube bursting bench

This bench is designed to carry out test pressure and/or burst tests on flexible or rigid pipes; It is capable of testing:

  • Long corrugated tubes (which deform considerably when pressurised)
  • Short rigid tubes (with very high resistance to pressure)
  • Large expansion volume
  • Adjustable pressure ramps and bearings;
  • Tools for quick connection of pipes

Maximum pressure

200 bar

Pressure accuracy

± 0.1 bar

Max flow rate

250 cm3/min

Products tested

Sector of activity

Main functions

This bench is equipped with a static pressure generator, specially developed for high expansion tube testing.
The pressure generator makes it possible to apply a progressive pressure build-up, as well as pressure levels, with controlled pressure (even in the event of creep under pressure of the product tested).

This very gradual and regular rise in pressure allows detect very precisely the maximum burst pressure or hernia formation on the tube under test.
The pressure generator is a motorized syringe. The precision control of this motor allows for fine measurement and regulation of pressure, with a user-configurable pressure rise rate, as well as automatic detection of the rupture point. This technique also ensures intrinsic safety for the user during a burst (as there is virtually no energy storage in the system).

The internal volume of the syringe is sized to cover a wide range of expansion volumes of the tested products. And in case of a greater volume, the machine is equipped with an automatic valve, allowing the pressure in the tube to be maintained while the syringe refills.
The tooling for connecting plastic tubes easily adapts to various diameters and lengths of tubes, without constraining the ends.

Operating mode

The tube under test is connected to quick-connect tooling; These tools are mounted on mobile trolleys to adapt to the length of the tube;
The system applies static pressure according to a programmable cycle, with gradual pressure build-up ramps and adjustable stages;
The test zone is fitted with a transparent cover featuring a safety switch that automatically cuts off the pressure when the cover is opened;

Features

The test bench consists of 6 parts:

  • The self-supporting stainless steel chassis on castors
  • The test area, including the connections for the products to be tested and a recovery sink
  • A transparent cover with closure detection system
  • The hydraulic circuit including the pressurization system
  • The electrical cabinet
  • Mobile control panel including screen, keyboard and mouse

Advantages of Crash-Tube

Plastic tube bursting bench in production

Intuitive software

The pressure generator allows for a gradual increase in pressure, as well as pressure holding stages, with controlled pressure (even in the case of creep under pressure of the tested product).

Clamping the hose to the moving part

Tube connection tools

The tooling for connecting plastic tubes easily adapts to various diameters and lengths of tubes, without constraining the ends.

Pipe burst animation

TECHNICAL CHARACTERISTICS of the Tube Bursting Bench

Specifications

Crash-Tube

100S

Crash-Tube

200S

Crash-Tube

200L

Hydraulic performance

Maximum pressure

100 bar

200 bar

200 bar

Pressure regulation accuracy (steady state)

1 bar

1 bar

1 bar

Pressure measurement accuracy

0,1 bar

0,1 bar

0,1 bar

Maximum pressure ramp up

70 bar/min

70 bar/min

70 bar/min

Max flow

500 cm3/min

250 cm3/min

250 cm3/min

Pressure generator volume

500 cm3

250 cm3

250 cm3

Test fluid

Eau

Eau

Eau

Tube diameters tested

Ø3 to 20 mm

(other diameters on request)

Ø3 to 20 mm

(other diameters on request)

Ø3 to 20 mm

(other diameters on request)

Bench dimensions

Width

1 750 mm

1 750 mm

2 250 mm

Depth

980 mm

980 mm

980 mm

Height

1 365 mm

1 365 mm

1 365 mm

Usable length of the test area

1 000 mm

1 000 mm

500 mm

Customer applications

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Plastic tube bursting bench in production

Plastic tube bursting bench in production

Carry out bursting tests on plastic or flexible tubes by subjecting them to internal pressure.

See project
Aurélien, your contact for the Hydraulics division at LF Technologies

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Aurélien Cottin
Hydraulics Division

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